Production Capabilities

Vertically Integrated Manufacturing Facility

Complete in-house production from raw steel to finished packaged goods. Zero dependency on job work ensures consistent quality, rapid lead times, and competitive pricing for bulk orders.

Raw Materials

Steel Grades

SAE 1008Wood Screws (Low-Carbon)
SAE 1018Drywall/Chipboard (Medium-Carbon)

Plastic Materials

PPCP / HDPEWall Plugs (100% Virgin)
Nylon 6Frame Anchors (General-Purpose)

Tier-2 construction grade | Not ETA/CE seismic grade

Production Processes

🔥 Heat Treatment (Case Hardening)

Case Depth
~0.30mm
Surface Hardness
HRC 50-52
Core Hardness
HRC 30-32

Hard shell + ductile core prevents head shearing and improves thread bite in gypsum/MDF/chipboard substrates

🛡️ Electro-Plating (Zinc)

Plating Thickness
Min 8μm
Salt Spray Test
100+ Hours
Finish Options
Silver / Yellow

Suitable for indoor construction: drywall, ceilings, partitions, fit-outs, furniture, MEP/M&E

⚙️ Thread Rolling

Process Type
Rolled Threads
Advantage
Higher strength vs. cut threads

Grain flow retention through cold forming provides superior tensile strength. Applied to all screw SKUs.

🧱 Plastic Injection Molding

Mold Cavities
12-48 Cavities
Operation
24/7 Continuous
Products
Wall Plugs + Anchors

High-volume production of Fischer-pattern wall plugs in 100% virgin PPCP/HDPE material

Machinery & Production Capacity

12
Cold Heading Lines
Multi-station progressive
2
Heat Treatment Furnaces
Rotary + Flat Bed
4
Zinc Plating Buckets
Electro-plating line
3
Injection Molding Machines
12-48 cavity molds

Total Production Capacity

100 Tons/Month
Screws & Fixings
~28M Units/Month
Average Screw Count
4-5 Containers
Monthly Export Volume

Shift Operations:

Screw Manufacturing: 2 × 8-hour shifts (16 hrs/day)
Plastic Injection: 24-hour continuous operation

Bulk Orders & OEM Welcome

Our vertically integrated facility enables competitive pricing, consistent quality, and flexible MOQs for export buyers.